Effect of Texture of Antireflection Layer on Photovoltaic Performance of Silicon/PEDOT:PSS Hybrid Solar Cells
Yuuki Sugano1, Keisuke Sato1*, Naoki Fukata2, Kenji Hirakuri1
Affiliation
- 1Department of Electrical and Electronic Engineering, Tokyo Denki University, Tokyo, Japan
- 2International Center for Materials Nanoarchitectonics, National Institute for Materials Science, Ibaraki, Japan
Corresponding Author
Keisuke Sato, Department of Electrical and Electronic Engineering, Tokyo Denki University, 5 Senju-Asahi-cho, Adachi-ku, Tokyo 120-8551, Japan, Tel: +81-3-5284-5406; E-mail: satok@mail.dendai.ac.jp
Citation
Sato, K., et al. Effect of Texture of Antireflection Layer on Photovoltaic Performance of Silicon/PEDOT:PSS Hybrid Solar Cells. (2017) J Nanotechnol Material Sci 4(1): 6- 13.
Copy rights
© 2017 Sato, K. This is an Open access article distributed under the terms of Creative
Commons Attribution 4.0 International License.
Keywords
Inorganic/organic hybrid solar cells; Micro-desert texture; Honeycomb configuration; Conjugated conducting polymer; Photovoltaic performance
Abstract
High-efficiency and low-cost silicon (Si)/organic hybrid solar cells have attracted significant attention as key devices to resolve global environmental problems, and also to enhance commercial usage. Herein, we report the correlation between the texture of the antireflection layer of hybrid solar cells composed of high-density textured Si and poly(3,4-ethylenedioxythiophene): poly(styrenesulfonate) (PEDOT: PSS) and their photovoltaic performance. The ‘micro-desert’ and ‘honeycomb’ textured configurations on the Si surface provide an excellent antireflection capability for the incident wavelength range of 500-1000 nm, endowing the cells with a remarkably low reflectance value below 11%. The photovoltaic performance is strongly influenced by the morphology of such an antireflection layer. In comparison with the honeycomb configuration hybrid solar cells, the micro-desert textured cells exhibit a good photovoltaic performance and a high power conversion efficiency of 5.43%, due to the uniform adhesion of the PEDOT:PSS layer on the textured surface and the effective collection of the separated charge carriers at the electrodes after a post-annealing process at 200°C. These findings contribute to technical knowledge for the development of highly efficient hybrid solar cells with an antireflection layer.
Introduction
The energy market has destabilized with the increased economic development of emerging countries, owing to higher global energy demands and an increase in the cost of fossil fuels[1]. In addition, the seriousness of global environmental issues, such as the emission of greenhouse gases and the frequency of abnormal weather, has grown increasingly severe[2]. To resolve these issues, solar photovoltaic systems, which are a renewable energy source, have attracted attention worldwide[3,4]. One advantage of photovoltaic power generation is that, relative to other renewable energy sources, it can be used to create electricity everywhere[5]. Recently, inorganic/organic hybrid solar cells that combine silicon (Si) with poly(3,4-ethylenedioxythiophene): poly(styrenesulfonate) (PEDOT: PSS) have gained increasing attention as next-generation solar cells because of their simple manufacturing process and inexpensive fabrication approach[6,7]. However, there are some problems that must be solved towards the practical use of such inorganic/organic hybrid solar cells. In the past several years, significant research efforts have been made to maximize the power conversion efficiency (PCE) of these cells. Thus, current research has focused on the introduction of a textured configuration on the Si surface of hybrid solar cells[8-10]. A textured configuration can provide potentially effective tools for reducing reflectance, which is closely related to the generation rate of charge carriers in hybrid solar cells, and also to their corresponding photovoltaic performance. As a matter of fact, we have previously proved that a micro-pyramidal-structured Si surface, which is a widely used texture configuration, is effective in reducing the reflectance to a value of 21 - 28% in the incident wavelength range of 500 - 1000 nm, compared to a planar Si surface, which has a reflectance of 33 - 40%[11]. The reduced reflectance of the hybrid solar cells that had the micro-pyramidal surfaces significantly contributed to the increased PCE value of 8.25%, in comparison to the PCE value of 1.72% of planar hybrid solar cells[11]. Therefore, the construction of an optimal textured configuration can induce conditions conducive to the enhancement of antireflection capabilities and PCE values. For instance, the reflectance of a Si surface with fine asperity shapes enabled the further reduction, in comparison with micro- pyramidal-structured surfaces. This is due to the increased effective optical path length of incident light in the fine asperity structures as a result of light trapping and scattering. Recently, Tsujino and Matsumura et al. reported that Si solar cells without conducting polymers and with a microporous layer (approximately 6 μm deep and with a pore size of about 1 μm) on the Si surface, induced a reflectance of less than 10% in the incident wavelength range of 500 - 1000 nm, and produced a high PCE value of 16.6%, compared to micro-pyramidal structures[12].
In this study, we prepared Si/PEDOT:PSS hybrid solar cells with two types of micro-textured structures, the‘micro- desert textured configuration’ and ‘honeycomb configuration’, using the acid chemical etching technique. In particular, we focused on the correlation between the texture of the antireflection layer and the photovoltaic performance of these hybrid solar cells. The difference in the textured configurations on the Si surface had a significant influence on the adhesiveness of the PEDOT:PSS layer at the p/n junction interface, which caused the separation of charge carriers. Additionally, annealing at 200°C of the as-prepared hybrid solar cells with a uniform PEDOT:PSS coverage contributed to improving the collection rate of the separated charge carriers at the electrodes, thereby leading to an increased PCE.
Materials and Methods
Materials
One-side-polished 525-μm-thick n-type crystalline Si (100) substrates with a resistivity of 1 - 50 Ωcm were purchased from Kojundo Chemical Laboratory Co. Acetone, ethanol, sulfuric acid (H2SO4), hydrogen peroxide (H2O2), hydrofluoric (HF) acid, nitric (HNO3) acid, silver perchlorate (AgClO4) and sodium hydroxide (NaOH) were acquired from Wako Pure Chemical Industries Co. PEDOT:PSS (Clevios PH1000, Leverkusen, Germany) was purchased from Heraeus. Dimethyl sulfoxide(DMSO), and Zonyl fluorosurfactant were obtained from Sigma-Aldrich. Silver (Ag) and aluminum (Al) targets were obtained from Kojundo Chemical Laboratory Co. All chemicals were used without further purification.
Preparation of micro-desert textured and honeycomb configurations onto the surface of the Si substrates
The Si substrates (15 × 15 mm²) were first cleaned with acetone, ethanol and deionized water for 10 min each, followed by cleaning with a piranha solution consisting of H2SO4 and H2O2 (3:1, v/v) for 10 min, and a 2% HF solution for 2 min to remove any organic compounds and native oxides. This cleaning process is of crucial importance since any residue products on the substrate’s surface could prevent the uniform formation of the micro-textured structures. To investigate the effect of the texture of the antireflection layer on the photovoltaic performance of the micro-textured hybrid solar cells, two types of micro-textured structures were fabricated on the substrate’s surface. The first structure was the micro-desert textured configuration, which was produced on the substrate’s surface at room temperature by using a simplified and cheap version of the vapor acid chemical etching (VACE) technique, in which only one piece of substrate and 2 mL of a HF/HNO3 mixed solution were hermetically sealed in a polymeric container (without a vacuum) for 24h[13]. When using the VACE technique, ammonium hexafluorosilicate ((NH4)2SiF6) microparticles were formed on the micro-desert textured configuration[13]. In this study, the micro-desert textured configuration was obtained by dissolving the microparticles in pure water for 10 min.
The second micro-texture was the honeycomb configuration. This was prepared on the substrate’s surface at room temperature by using the two-step metal-assisted chemical etching (MACE) technique[12-14]. First, the substrate was dipped in an aqueous solution containing 0.02 mL of 40% AgClO4, 0.02 mL of 50% NaOH and 100 mL of pure water for 20 min to deposit the Ag nanoparticles. Afterward, the honeycomb configuration was produced on the substrate’s surface by immersing it in an etchant consisting of 2.2 mL of 46% HF, 1 mL of 60% H2O2, and 7.8 mL of pure water for 5 min. Following its fabrication, the substrate was dipped in a 1 wt.% NaOH solution for 10 min to widen the pore size. Thereafter, any residues of the Ag catalyst in the interstices between each hole were completely removed using a 60 wt.% concentrated HNO3 solution for 5 min. Using these processes, metal-free honeycomb configurations were formed.
Fabrication of Si/PEDOT:PSS hybrid solar cells with micro-desert textured and honeycomb configurations
Schematic diagrams of Si/PEDOT:PSS hybrid solar cells with micro-desert textured and honeycomb configurations are illustrated in Figures 1a and 1d, respectively. Firstly, the Si substrates with the micro-textured structures were cleaned with piranha solution for 50 min, followed by their immersion in a 2% HF solution for 2 min. Immediately after the cleaning process, highly conductive PEDOT:PSS mixed with 5 wt% DMSO and 0.1 wt% Zonyl fluorosurfactant was spin-coated onto the micro-desert textured surfaces (Figure 1a) and honeycomb surfaces (Figure 1d) at a spin speed of 7500 rpm for 120 s, in an atmospheric environment, to form the hybrid solar cells. This process was followed by annealing the sample at 140°C for 30 min, in an atmospheric environment, to remove any residual water inside the PEDOT:PSS. The strongly acidic PSS component in the PEDOT:PSS is generally known to be hygroscopic and the takes up water easily from the atmosphere, leading to the deterioration of stability of the hybrid solar cells by the increase in sheet resistance[15,16]. The humidity stability of the PEDOT:PSS dramatically improves by the addition of secondary dopants, such as DMSO and ethylene glycol, and the thermal annealing because of the reduced uptake of water by the depletion of PSS[15,16]. Owing to the usage of the stable PEDOT:PSS in an atmospheric environment by introducing these approaches in this study, the top surface in our hybrid solar cells did not seal with a resin. To complete the photovoltaic structures, 200-nm-thick Ag finger-grid front and Al rear electrodes were formed on the surface of the PEDOT:PSS layer, and the backside of the Si substrate, respectively, by radio frequency (RF) sputtering through a shadow mask. The width of each finger of the Ag grid electrode was 100 μm, and the spacing between fingers was 500 μm. The PEDOT:PSS used in this study has conductivity as high as 900 - 1000 S cm-1 owing to the addition of secondary dopants, such as DMSO[17,18]. This implies that most of hole in the PEDOT:PSS layer can be laterally transferred between the Ag fingers with spacing of 500 μm. We have previously attained the high PCE of 9.3% for vertically aligned Si nanowire/PEDOT:PSS hybrid solar cells with such Ag finger-grid front electrode[19]. Thus, although the spacing of 500 μm between the Ag fingers is sufficient for the hole collection at Ag electrode, the reduction in the spacing might be further improved the collection rate of hole.
Characterization
Scanning electron microscopy (SEM) observations were used for the morphology analysis of the two types of micro-textured Si substrates and Si/PEDOT:PSS composites. The reflectance of the planar Si substrate, and micro-textured Si substrate with and without PEDOT:PSS coverage, were recorded by a JASCO V-770 ultraviolet/visible/near-infrared (UV/vis/NIR) spectrophotometer system coupled with an integrating sphere. The cell performance and current density-voltage characteristics of the micro-textured Si/PEDOT:PSS hybrid solar cells were measured at room temperature using a Keithley 2400 source meter, under the illumination of 100 mW/cm² simulated solar light using an air mass (AM) of 1.5G, which was calibrated using a single-crystalline silicon solar cell (BS-500) provided by Sharp.
Results and Discussion
Morphology and antireflection effect of Si/PEDOT:PSS composites with micro-desert textured and honeycomb configurations
The morphology of the antireflection layer on the Si substrate surface was confirmed by using top-view and cross-sectional SEM micrographs, as shown in Figures 1b, 1c, 1e, 1f. In the micro-desert textured structures, bumpy surfaces were found to be uniformly distributed over the entire region of the Si substrate (Figures 1b and 1c). The average width and height of the obtained micro-desert textures were approximately 0.46 μm and 0.52 μm, respectively (Figure 1c). The fine asperity micro-desert textures could be easily produced by changing the etchant from an alkaline solution (e.g., potassium hydroxide (KOH)), which was used for the formation of the micro-pyramidal structures, to an acid solution (e.g., HF and HNO3). However, it appeared that such chemical etching made it difficult to realize the micropore shapes, which are effective for the antireflection layer. In contrast, the MACE technique, using the metallic catalyst (Ag nanoparticles with a mean diameter of 100 nm formed by using an aqueous solution of AgClO4 and NaOH) and the etchant (e.g., HF and H2O2), could uniformly form honeycomb structures with cylindrical micropore shapes consisting of an average pore size of approximately 0.5 μm, and an average depth of approximately 1.8 μm, over the entire surface of the Si substrate (Figures 1e and 1f). The cylindrical micropore shapes were produced with the assistance of the catalytic Ag nanoparticles that were deposited directly on the substrate’s surface. The catalytic action contributed to the activation of the oxidative reaction of the localized region of Si underneath the Ag nanoparticles by generating holes (h+) at the Si/Ag nanoparticles interface region. This was due to the oxidative reaction caused by the extraction of electrons in the localized region of Si, which was due to the reduction reaction between the Ag nanoparticles and H2O2 in the etchant. As a result, the oxidized region of the Si/Ag nanoparticle interface was selectively dissolved in HF in the etchant, thereby forming honeycomb structures with cylindrical micropore shapes. For the Si substrate with such micro-textured surfaces, the PEDOT:PSS layer, which is a p-type-like conjugated conducting polymer, was spin-coated at a spin speed of 7500 rpm. We have previously confirmed that for micro-pyramidal structures[11] and nanowire array structures[19] this spin speed enables the PEDOT:PSS layer to better adhere on micro-textured surfaces.
Figure 1: (a) Schematic diagrams of the Si/PEDOT:PSS hybrid solar cell with micro-desert textured structures. (b) Top-view and (c) cross-sectional SEM images of the micro-desert textured structures on the substrate’s surface. (d) Schematic diagrams of the Si/PEDOT:PSS hybrid solar cell with honeycomb structures. (e) Top-view and (f) cross-sectional SEM images of the honeycomb structures on the substrate’s surface.
The morphology of the PEDOT:PSS layer on the micro-desert textured surfaces and honeycomb surfaces was analyzed by means of cross-sectional SEM micrographs, as shown in Figures 2a and 2b, respectively. The adhesiveness of the PEDOT: PSS coverage strongly depended on the configuration of the antireflection layer on the substrate’s surface. Due to the enhanced centrifugal and capillary forces, the bumpy surfaces in the micro-desert textured structures of the fine asperity shapes with low height (Figure 2a) could be smoothly covered with the PEDOT:PSS layer because the penetration rate of PEDOT:PSS exceeded the hardening rate. The average thickness (tave) of the PEDOT:PSS layer on the micro-desert textured surfaces was approximately 18 nm. However, with a spin speed of 7500 rpm it was difficult to uniformly coat the PEDOT:PSS layer on complicated configurations with a depth of more than 1 μm. The honeycomb structures with cylindrical micropore shapes were hardly able to transfuse PEDOT:PSS toward narrow valleys inside the micropore during the spin coating process. In such cases, the PEDOT: PSS layer with a tave of approximately 20 nm rapidly cured around the upper part of the cylindrical micropore (Figure 2b). As a result, great voids, which have major adverse effects on the separation rate of the photo-generated charge carriers, and also on the photovoltaic performance, were formed in the inner regions of all cylindrical micropores (Figure 2b). Therefore, these results show that the configuration of the micro-textures had a considerable influence on the adhesiveness of the PEDOT:PSS layer over the entire region of the micro-textured surfaces. Additionally, it was also found that the micro-desert textured structures provided the best adhesion for the PEDOT:PSS layers. The antireflection capability of the micro-textured structures on the Si substrate’s surface was demonstrated by reflectance analysis, as shown in Figure 3a. For the purpose of comparison, the same experiments were also done for a planar Si substrate. For all Si substrates, the reflection peaks were observed in the UV region of approximately 270 nm and approximately 370 nm. These peaks at around 370 nm and 270 nm are caused by E1 and E2 transitions (direct interband transitions) of Si, respectively[20,21]. These reflection peaks dramatically decreased by forming the micro-textured structures on the Si substrate’s surface. The decrease in the reflectance arises from the diffraction effects of the incident light, which occur when the wavelength of the incident light was comparable to that of the periodicity of the micro-textured surfaces[20,21]. Additionally, the planar Si substrate exhibited a strong reflectance of more than 70% in the incident wavelength range above 1100 nm corresponding to the optical band edge of Si. However, the reflectance was reduced to below 40% in the incident wavelength range of 500 - 1000 nm. As expected, the reflectance was dramatically suppressed by introducing micro-textured structures with fine asperity shapes on the Si substrate’s surface. The Si substrate with the micro-desert textured surface showed the low reflectance, with a value of less than 11%, in the same wavelength range. This low reflectance is attributed to the increased effective optical path length of incident light in the micro-desert textures due to light trapping and collective light scattering. When fabricating the honeycomb structure on the substrate’s surface, the reflectance dropped to a value lower than 6% in the same wavelength range. This remarkably low reflectance is due to the dynamization of the sub-wavelength light trapping and collective light scattering within the cylindrical micropore by the formation of complicated configurations with a depth of more than 1 μm. Thus, these micro-textured surfaces could provide an excellent antireflection capability. It is particularly worth noting that the antireflection effect could be further promoted by the PEDOT:PSS coverage onto the micro-textured surfaces. The reflectance properties of the micro-textured structures after the PEDOT:PSS coating are shown in Figure 3b. For the purpose of comparison, the same experiments were also done for a planar Si/PEDOT:PSS composite. The micro-desert textured structure after the PEDOT:PSS coating exhibited a reflectance lower than 9.6% in the incident wavelength range of 500 - 1000 nm. This value is lower than that before the PEDOT:PSS coating. In contrast, the reflectance of the honeycomb structure after the PEDOT:PSS coating was nearly equal to that before the PEDOT:PSS coating in the same wavelength range. The further suppression of the reflectance was achieved through the support of the PEDOT:PSS layer, which had absorption in the UV and NIR regions, because the PSS component in the PEDOT:PSS layer has an intense absorbance in the UV region (an absorption peak around 225 nm)[22], and the PEDOT component presents a broad absorbance in the NIR region (an absorption peak of around 800 - 3000 nm)[23]. Therefore, these results demonstrate that the control of both the configuration of the micro-textures and the PEDOT:PSS coverage onto the micro-textured surfaces can maximize the antireflection capability.
Figure 2: Cross-sectional SEM images of the PEDOT:PSS layer on (a) micro-desert textured surfaces, and (b) honeycomb surfaces coated using spin speeds of 7500 rpm. Tave is the an average thickness of the PEDOT:PSS layer for each textured structure.
Figure 3: Reflectance spectra of the planar Si substrate, micro-desert textured Si substrate, and honeycomb structured Si substrate (a) before and (b) after PEDOT:PSS coverage. Each Si/PEDOT:PSS composite in (b) was fabricated by coating PEDOT:PSS at a spin speed of 7500 rpm.
Effect of the texture of the antireflection layer in Si/PEDOT:PSS hybrid solar cells with micro-desert textured and honeycomb surfaces
To clarify the effect of the texture of the antireflection layer on the photovoltaic performance of the micro-textured Si/PEDOT:PSS hybrid solar cells, the current density-voltage characteristics were measured under 100 mW/cm² AM 1.5G solar illumination, as shown in Figure 4a. The corresponding photovoltaic parameters of these cells, such as a short circuit current density (Jsc), open circuit voltage (Voc), fill factor (FF), and PCE are summarized in Table 1. The micro-desert textured Si/PEDOT:PSS hybrid solar cell showed a good performance with a high Voc value of 0.480 V, a FF of 0.436, and a PCE value of 4.94%; however, its Jsc value of 23.6 mA/cm² was low (Figure 4a and Table 1). This hybrid solar cell was found to possess a low reflectance value below 9.6% over the broad spectrum of 500 - 1000 nm by the antireflection effect, as identified by the reflectance analysis in Figure 3b. In addition, it enabled for good adhesion between the micro-desert textures and the PEDOT:PSS layer, as identified by the SEM analysis in Figure 2a. These advantages of the hybrid solar cell allowed for the efficient generation of charge carriers in the micro-desert textured Si/PEDOT: PSS regions, and also the effective separation of charge carriers at the appropriate p/n junction interface corresponding to Si/PEDOT:PSS. As a result, the separated holes were promptly collected at the Ag finger-grid front electrode through the PEDOT: PSS layer because of the short transfer pathway between the PEDOT:PSS layer and front electrode. In contrast, the separated electrons had to travel a long distance between the Si region and Al rear electrode. This implies that the recombination of the separated electrons with the holes was facilitated during the transport to the rear electrode. Thus, the micro-desert textured hybrid solar cell showed a low Jsc value owing to the reduced collection rate of the separated electrons at the rear electrode by the occurrence of carrier recombination. In contrast to the Jsc value, the high Voc value was related to the high shunt resistance (Rsh), which caused low power losses in the hybrid solar cells[19], whereas the high FF arose from the low series resistance (Rs). The micro-desert textured hybrid solar cell had a high Rsh value of 5.41 × 101 Ωcm², and a low Rs value of 1.15 Ωcm² in comparison with the honeycomb structured cell because of the complete adhesion of the PEDOT:PSS layer throughout the micro-desert textures. Due to the possession of the high Voc and FF, the micro-desert textured hybrid solar cell accomplished a high PCE.
Figure 4: Current density-voltage characteristics of the micro-desert textured Si/PEDOT:PSS hybrid solar cell and honeycomb structured Si/PEDOT:PSS hybrid solar cell (a) before and (b) after annealing at 200°C. All the hybrid solar cells were fabricated by coating PEDOT: PSS at a spin speed of 7500 rpm.
Unfortunately, the honeycomb structured Si/PEDOT:PSS hybrid solar cell, which possessed superior antireflection capabilities, exhibited a bad performance with low Voc, FF, and PCE values of 0.426 V, 0.424, and 4.66%, respectively, relative to the micro-desert textured cells (Figure 4a and Table 1). The demerits of this hybrid solar cell are due to the great voids that were present in the inner regions of the cylindrical micropores, as identified by the SEM analysis in Figure 2b. In the hybrid solar cell containing the voids, the Rsh was lowered to 4.08 × 101Ωcm², while the Rs rose to 1.50 Ωcm² compared to the micro-desert textured cells owing to the deficient coverage of the PEDOT:PSS layer inside the wall of the cylindrical micropores. Yang, Liu, and Du et al., have reported on the influence of voids on the photovoltaic performance of micro-pyramidal-structured Si/PEDOT:PSS hybrid solar cells. They have also suggested that the occurrence of the voids at the Si/PEDOT:PSS interface is likely to form local shunts, which cause the deterioration of the Voc and FF values[24]. From these factors, the honeycomb structured hybrid solar cell resulted in low Voc and FF values, thereby leading to the degradation of the PCE. Intriguingly, the hybrid solar cell had a high Jsc value of 25.8 mA/cm² (Figure 4a and Table 1), despite the possession of voids, which brought about a negative impact on the generation rate of the p/n junction interface. In the hybrid solar cell with the voids, the separation of the charge carriers occurred at only the restricted junction areas of the p/n interface, around the top and middle parts of the cylindrical micropores, where the PEDOT:PSS layer was in immediate contact with the Si layer. However, the generation rate of the charge carriers in the honeycomb structured Si/PEDOT:PSS regions was enhanced due to the superior antireflection effect, compared with the micro-desert textured hybrid solar cell. As a result, most of the separated electrons could be effectively transferred in the Si regions consisting of fine asperity shapes with cylindrical micropores, and efficiently collected at the Al rear electrode. In addition, the separated holes could be quickly collected at Ag finger-grid front electrode through the PEDOT:PSS layer. Due to the increased collection rate of the separated electrons at the rear electrode, the honeycomb structured hybrid solar cell showed a high Jsc value. Regarding the stability of these hybrid solar cells, the photovoltaic performance may be affected by the features, such as humidity and UV stabilities, of the PEDOT:PSS because the top surface in our hybrid solar cells did not seal with a resin. We used the PEDOT:PSS, which not only added secondary dopants (e.g., DMSO) but also performed the thermal annealing, so as to improve the UV stability[25] in addition to the humidity stability[15,16], as described in the previous section. The usage of such PEDOT:PSS might be able to expected to lead to the stable photovoltaic performance in an atmospheric environment.
Table 1: Photovoltaic parameters of micro-desert textured Si/PEDOT:PSS hybrid solar cell and honeycomb structured Si/PEDOT:PSS hybrid solar cell before and after annealing at 200°C.
Device | Annealing temperature (°C) | Jsc (mA/cm²) | Voc (V) | FF | PCE (%) |
---|---|---|---|---|---|
Micro-desert textured structures | - | 23.6 | 0.480 | 0.436 | 4.94 |
Honeycomb structures | - | 25.8 | 0.426 | 0.424 | 4.66 |
Micro-desert textured structures | 200 | 30.7 | 0.405 | 0.436 | 5.43 |
Honeycomb structures | 200 | 31.1 | 0.364 | 0.389 | 4.40 |
Interestingly, the Jsc value of the micro-textured hybrid solar cells could be further enhanced by annealing the samples at 200°C. The photovoltaic performance of the micro-desert textured and honeycomb structured Si/PEDOT:PSS hybrid solar cells after their annealing at 200°C were measured under 100 mW/cm² AM 1.5G solar illumination, as shown in Figure 4b. Their corresponding photovoltaic parameters such as Jsc, Voc, FF, and PCE are summarized in Table 1. The Jsc of the micro-desert textured and honeycomb structured hybrid solar cells were raised to more than 30.7 mA/cm² after this annealing at 200°C (Figure 4b and Table 1). We have previously reported that the contact resistances between the Ag front electrode and PEDOT: PSS layer, and between the Al rear electrode and the back side of Si substrate are dramatically reduced by annealing the sample at 200°C for vertically aligned Si nanowire/PEDOT:PSS hybrid solar cells[19]. This is because the annealing process can provide an effective tool for obtaining better adhesion between each electrode and PEDOT:PSS layer/Si substrate[19]. Moreover, Vosgueritchian and Bao et al., have reported that the annealing process enhances the electrical conductivity of the PEDOT:PSS layer[17]. These benefits of annealing imply that the decreased contact resistance can dramatically improve the transport efficiency of the separated charge carriers between the active layer (i.e., the micro-desert textured and honeycomb structured Si/ PEDOT:PSS composite regions) and each electrode, and also increase the collection rate of the separated charge carriers at each electrode. Thus, the substantial increase in Jsc is most likely due to a more effective carrier collection at each electrode as a result of the contact resistance decreasing (due to annealing). Additionally, after its annealing at 200°C, the micro-desert textured hybrid solar cell showed the best performance, with the highest PCE value of 5.43%, due to the significant improvement in Jsc (Figure 4b and Table 1). However, after its annealing, the PCE of the honeycomb structured hybrid solar cell had a slight drop to 4.40%, relative to its PCE value before annealing (Figure 4b and Table 1). This may be related to the deficient coverage of the PEDOT:PSS layer inside the wall of the cylindrical micropores. In contrast, the Voc of the micro-desert textured and honeycomb structured hybrid solar cells decreased to less than 0.405 V after their annealing at 200°C (Figure 4b and Table 1). The decreased Voc of these hybrid solar cells was attributable to the low Rsh. The micro-desert textured and honeycomb structured hybrid solar cells had a low Rsh values of 3.86 × 101 and 2.94 × 101 Ωcm², respectively, compared to those before their annealing. Moreover, the variation of the highest occupied olecular orbital (HOMO) energy level of the PEDOT:PSS and the work function of Al rear electrode by annealing can be considered as other reason for low Voc value. Liu and Kortshagen et al., have reported that the Voc value is determined by the energy difference between the HOMO energy level of the p-type conjugated conducting polymer such as PEDOT:PSS and the Fermi level of the metal when the value of the work function is larger than the electron affinity of Si[26]. The two types of hybrid solar cells before their annealing possess the electron affinity of Si of 4.05 eV[27-29], the work function of Al of 4.3 eV[27,30], and the HOMO energy level of the PEDOT:PSS of 5.0 - 5.1 eV[27,31-33]. In the hybrid solar cells before their annealing, the theoretical values of Voc were estimated to be 0.7 - 0.8 eV. The annealing at 200°C might lead to the variation of the HOMO energy level of the PEDOT:PSS and the work function of Al. We have previously reported that the PEDOT:PSS layer after its annealing at 200°C exhibits a 15 wt.% weight loss owing to the endothermic decomposition of the PEDOT:PSS, causing the rearrangement of the PEDOT:PSS[19]. Moreover, Vosgueritchian and Bao et al., have reported that the rearrangement of the PEDOT:PSS changes the work function due to the increased phase separation between the PEDOT and the PSS[17]. On the other hand, the Al is easily oxidized by annealing at 200°C because of the high ionization tendency. The oxidized Al might be provoked the variation of the work function[34]. These benefits of annealing imply that the energy difference between the HOMO energy level of the PEDOT: PSS and the Fermi level of Al can be reduced. The reduced energy difference can result in a decrease in a Voc values to less than 0.7 - 0.8 eV, which is the theoretical values of the hybrid solar cells before their annealing. Thus, the lower Voc of the annealed hybrid solar cells might be brought about by the change in composition of the PEDOT:PSS and the oxidation of Al by annealing in addition to the decreased Rsh. The above-mentioned results clearly suggest that it is important to optimize the adhesiveness of the PEDOT:PSS layer on the fine asperity shapes, in particular for honeycomb structures consisting of cylindrical micropores with a depth of more than 1 μm, and also perform an annealing process in order to improve the PCE of micro-textured Si/PEDOT:PSS hybrid solar cells with an antireflection layer. Consequently, we demonstrated that the best optimal configuration is that of micro-desert textures, and the most effective annealing temperature is at 200°C, as specified in this section.
Conclusion
We demonstrated the effect that the texture of the antireflection layer had on the photovoltaic performance of hybrid solar cells consisting of micro-desert textured and honeycomb structured Si/PEDOT:PSS composites. The configuration of the antireflection layer significantly influences the adhesiveness of the PEDOT:PSS layer on the micro-textured surfaces, and also on the corresponding photovoltaic performance. The micro-desert textured surfaces allowed for the effective generation of charge carriers due to their excellent antireflection capability, and also favored the separation of charge carriers due to the better adhesiveness of the PEDOT:PSS layer. Moreover, the annealing process enabled the efficient collection of separated charge carriers at each electrode. The hybrid solar cells with the micro-desert texture surfaces achieved the best photovoltaic performance with a PCE value of 5.43%. The present study provides valuable information for improving the photovoltaic performance of Si/organic polymer hybrid solar cells with a micro-textured surface.
Acknowledge:
This work was supported in part by JSPS KAKENHI Grant Number 26390105 in Japan and Research Institute for Science and Technology of Tokyo Denki University Grant Number Q15E-01 in Japan.
References
- 1. Caraiani, C., Lungu, C.I., Dascălu, C. Energy consumption and GDP causality: A three-step analysis for emerging European countries. (2015) Renew Sust Energy Rev 44: S198-S210.
Crossref || Others - 2. Alexander, L.V., Allen, S.K., Bindoff, N.L., et al. Summary for policymakers. (2013) Climate Change 2013 The Physical Science Basis S1-S27.
Others - 3. Arent, D.J. The role of renewable energy technologies in limiting climate change. (2010) The Bridge 40(3): S31-S39.
Others - 4. Binz, C., Tang, T., Huenteler, J. Spatial lifecycles of cleantech industries-The global development history of solar photovoltaics. (2017) Energy Policy 101: S386-S402.
Crossref || Others - 5. Solangi, K.H., Islam, M.R., Saidur, R., et al. A review on global solar energy policy. (2011) Renew Sust Energy Rev 15(4): S2149-S2163.
Crossref || Others - 6. Thomas, J.P., Leung, K.T. Defect-minimized PEDOT:PSS/planar-Si solar cell with very high efficiency. (2014) Adv Funct Mater 24(31): S4978-S4985.
Crossref || Others - 7. Liu, R., Lee, S.T., Sun, B. 13.8% efficiency hybrid Si/organic heterojunction solar cells with MoO3 film as antireflection and inversion induced layer. (2014) Adv Mater 26(34): S6007-S6012.
Pubmed || Crossref || Others - 8. Jeong, S., Garnett, E.C., Wang, S., et al. Hybrid silicon nanocone-polymer solar cells. (2012) Nano Lett 12(6): S2971-S2976.
Pubmed || Crossref || Others - 9. Yu, P., Tsai, C.Y., Chang, J.K., et al. 13% efficiency hybrid organic/silicon-nanowire heterojunction solar cell via interface engineering. (2013) ACS Nano 7(12): S10780-S10787.
Pubmed || Crossref || Others - 10. Zhang, Y., Cui, W., Zhu, Y., et al. High efficiency hybrid PEDOT:PSS/nanostructured silicon schottky junction solar cells by doping-free rear contact. (2015) Energy Environ Sci 8(1): S297-S302.
Crossref || Others - 11. Sugano, Y., Sato, K., Fukata, N., Hirakuri, K. Improvement of separation and collection of charge carriers in micro-pyramidal structured silicon/PEDOT:PSS hybrid solar cells. Personal communication.
- 12. Tsujino, K., Matsumura, M., Nishimoto, Y. Texturization of multicrystalline silicon wafers for solar cells by chemical treatment using metallic catalyst. (2006) Sol Energy Mater Sol Cells 90(1): S100-S110.
Crossref || Others - 13. Sato, K., Sugano, Y., Hirakuri, K., et al. Cell performances of inorganic-organic hybrid solar cells using fluorosilicate/phosphorus oxide composite microparticles. (2017) Adv Sci Technol 98: S26-S31.
Others - 14. Kortenaar, M.V., Goeij, J.J.M., Kolar, Z.I., et al. Electroless silver deposition in 100 nm silicon structures. (2001) J Electrochem Soc 148(1): S28-S33.
Crossref || Others - 15. Nardes, A.M., Kemerink, M., Kok, M.M., et al. Conductivity, work function, and environmental stability of PEDOT:PSS thin films treated with sorbitol. (2008) Org Electron 9(5): S727-S734.
Crossref || Others - 16. Kim, Y.H., Michael, C.S., Machala, M.L., et al. Highly conductive PEDOT:PSS electrode with optimized solvent and thermal post-treatment for ITO-free organic solar cells. (2011) 21(6): S1076-S1081.
Others - 17. Vosgueritchian, M., Lipomi, D.J., Bao, Z. Highly conductive and transparent PEDOT:PSS films with a fluorosurfactant for stretchable and flexible transparent electrodes. (2012) Adv Funct Mater 22(2): S421-S428.
Crossref || Others - 18. Lipomi, D.J., Lee, J.A., Vosgueritchian, M., et al. Electronic properties of transparent conductive films of PEDOT:PSS on stretchable substrates. (2012) Chem Mater 24(2): S373-S382.
Crossref || Others - 19. Sato, K., Dutta, M., Fukata, N. Inorganic/organic hybrid solar cells: optimal carrier transport in vertically aligned silicon nanowire arrays. (2014) Nanoscale 6(11): S6092-S6101.
Pubmed || Crossref || Others - 20. Hadobás, K., Kirsch, S., Carl, A., et al. Reflection properties of nanostructure-arrayed silicon surfaces. (2000) Nanotechnology 11(3): S161-S164.
Crossref || Others - 21. Xia, Y., Liu, B., Zhong, S., et al. X-ray photoelectron spectroscopic studies of black silicon for solar cell. (2012) J Electron Spectrosc Relat Phenom 184(11-12): S589-S592.
Crossref || Others - 22. Arabloo, F., Javadpour, S., Memarzadeh, R., et al. The interaction of carbon monoxide to Fe(Ⅲ)(salen)-PEDOT:PSS composite as a gas sensor. (2015) Synthetic Metals 209: S192-S199.
Others - 23. Wakizaka, D., Fushimi, T., Ohkita, H., et al. Hole transport in conducting ultrathin films of PEDOT:PSS prepared by layer-by-layer deposition technique. (2004) Polymer 45(25): S8561-S8565.
Crossref || Others - 24. Yang, L., Liu, Y., Chen, W., et al. Interface Engineering of high efficiency organic-silicon heterojunction solar cells. (2016) ACS Appl Mater Interfaces 8(1): S26-S30.
Pubmed || Crossref || Others - 25. Clevios PH1000 maker, Heraeus.
|| Others - 26. Liu, C.Y., Holman, Z.C., Kortshagen, U.R. Optimization of Si NC/P3HT hybrid solar cells. (2010) Adv Funct Mater 20(13): S2157-S2164.
Crossref || Others - 27. He, L., Jiang, C., Rusli, Lai, D., et al. Highly efficient Si-nanorods/organic hybrid core-sheath heterojunction solar cells. (2011) Appl Phys Lett 99(2): S021104.
Crossref || Others - 28. Lei, X., Zhang, F., Song, T., et al. p-type doping effect on the performance of organic-inorganic hybrid solar cells. (2011) Appl Phys Lett 99(23): S233305.
Crossref || Others - 29. Ding, Y., Gresback, R., Liu, Q., et al. Silicon nanocrystal conjugated polymer hybrid solar cells with improved performance. (2014) Nano Energy 9: S25-S31.
Crossref || Others - 30. Kuo, C.Y., Gau, C. Arrangement of band structure for organic-inorganic photovoltaics embedded with silicon nanowire arrays grown on indium tin oxide glass. (2009) Appl Phys Lett 95(5): S053302.
Crossref || Others - 31. Ozdemir, B., Kulakci, M., Turan, R., et al. Silicon nanowire–poly (3,4-ethylenedioxythiophene)-poly(styrenesulfonate) heterojuncion solar cells. (2011) Appl Phys Lett 99(11): S113510.
Crossref || Others - 32. Lim, D.C., Kim, K.D., Park, S.Y., et al. Towards fabrication of high-performing organic photovoltaics: new donor-polymer, atomic layer deposited thin buffer layer and plasmonic effects. (2012) Energy Environ Sci 5(12): S9803-S9807.
Crossref || Others - 33. Thiyagu, S., Hsueh, C.C., Liu, C.T., et al. Hybrid organic-inorganic heterojunction solar cells with 12% efficiency by utilizing flexible film-silicon with a hierarchical surface. (2014) Nanoscale 6(6): S3361-S3366.
Pubmed || Crossref || Others - 34. Zhou, Y., Cheun, H., Potscavage, W.J., et al. Inverted organic solar cells with ITO electrodes modified with an ultrathin Al2O3 buffer layer deposited by atomic layer deposition. (2010) J Mater Chem 20(29): S6189-S6194.
Crossref || Others